NEW from OK International
MFR-SDI and MFR-DSI Desoldering, Soldering and Rework Systems

Why put up with substandard performance, frequent clogging, parts obsolescence and
high maintenance of that old dinosaur of a desoldering system you bought 6 years ago?

The company that revolutionized Soldering Iron performance with Metcal SmartHeat technology has done it again! OK International's MFR-SDI Solder/Desolder/Rework and MFR-DSI Desoldering Stations feature:

  • Self-Contained, Non-Clogging: Powerful internal pump provides instantaneous vacuum, virtually eliminating solder clogs known to occur with desoldering stations that can't set the pace
  • Ergonomic, Convertible Desolder Handpiece: Converts from a pencil style grip, to a pistol/gun grip with the push of a button (see animation above). Electronic Mechanics and Technicians choose the most comfortable and efficient grip position to tackle the most demanding multilayer, surface mount or lead-free boards
  • No Set-Screws/Tightening Nuts: Finally ... desoldering and soldering tips that can be removed and replaced within seconds, without special tools!
  • Truly User-Friendly & Easy to Use: Just turn it on and you're ready to go. No programming, no temperature setting, no heater burn-in ... pure simplicity!
  • Fast Heat Up: Desoldering Handpiece fully heats up within 30 seconds, Soldering Handpiece within 10-15 seconds
  • No Calibration Required: click HERE for details
Quick Links to OK International (Metcal) Information, Brochures, NSN's, Tips, Etc
Go to MFR-SDI Desoldering/Soldering Station

Go to MFR-DSI Desolder Station on this page

Go to MFR-SDI and MFR-DSI System Specs

Lead-Free Solder Impact on Military (.ppt file)




OK International Solder/Desolder/Rework Catalog: Includes latest MFR Series of Products
(click image or HERE to download pdf)
No Calibration Required - Find out Why

Download ''No Calibration Required'' Letter

Find out about Metcal SmartHeat Technology





Tired of frequent cleaning and solder clogs? Can't get parts? It's time to change to OK International!

OK International (Metcal) MFR-SDI Desoldering, Soldering and Rework System with Internal Pump


Soldering Handpiece  heats up within 10-15 seconds, Desoldering
Handpiece within 30 seconds. Just turn it on and you're ready to go. No programming, no temperature setting . Pure simplicity at its best!

  • Shop air NOT required . . . Instant rise vacuum pump virtually eliminates clogging!
  • Designed to meet high thermal demands of lead-free solders at lowest temperatures 
  • Innovative new Desoldering handpiece converts from Pencil to Pistol/Gun grip with push of button.
  • Ergonomic Soldering handpiece delivers the fastest recovery at lower, safer temperatures.
  • Calibration NOT required! Click here for details.
  • Auto Standby and Auto Off functions save tip life! Built in motion detection brings unit back to life when handpieces are lifted from workstand.
  • Two switchable outputs allow you to expand system capabilities by adding optional Precision Tweezer, Standard Tweezer or Production Soldering Upgrade Kits.


No set-screws or tightening nuts - OKI (Metcal) desoldering and soldering tips can be
removed and replaced within seconds!


Expand system capabilities by adding optional Precision Tweezer,
Standard Tweezer or Production Soldering Upgrade Kits
(Precision Tweezer shown)


Cartridge Tips have the slimmest diameter
allowing access to the tightest places  and
single piece design provides a secure ground

OK International (Metcal) MFR-DSI Desoldering System with Internal Pump
  • Powerful internal pump provides instantaneous vacuum, virtually eliminating solder clogs
  • Innovative new Desoldering handpiece converts from Pencil to Pistol/Gun grip with push a button.
  • Ideal for lead-free desoldering
  • High-mass Desoldering Tips heat up in 30 seconds from cold start!
  • Heat-resistant pad allows quick change of hot Desoldering Tip, within seconds, without tools 
  • Auto Standby and Auto Off functions save tip life! Built in motion detection brings unit back to life when handpieces are lifted from workstand.
  • Two switchable outputs allow for expansion by adding optional Soldering Handpiece or Tweezer Upgrade Kits.
  • Calibration NOT required! Click here for details.


There are no dials, displays, buttons and complicated programming
typical of other systems. Turn on the power and go!

MFR-SDI and MFR-DSI System Specifications

Ambient Operating Temperature:
Maximum Enclosure
Temperature:
Input Line Voltage:
Input Line Frequency:
Power Consumption:
Output Power:

Output Frequency:
Power Cord:
Dimensions:
Agency Tested Per:
Tip-to-Ground Potential:
Tip-to-Ground Leakage:
Idle Tip Temperature Stability:
Handpiece Cable Length:
Handpiece Connector:
Workstand Dimensions:
Vacuum Suction Force:
Calibration:

 

10°C to 40°C
55°C
100-240 VAC, grounded circuit
50/60 Hz
90 Watts max.
50 Watts max. at 22°C ambient temperature
450 KHz
3 Wire, 183cm (72")
170mm W x 200mm D x152.5mm H (7"W x 8"D x 6"H)
IEC 60335-2-45 and UL499, FCC CFR Part 15
<2mV
<2 ohms
± 1.1°C in still air
71cm (48"), burn proof, ESD safe
8-pin power connector
100mm W x 200mm D x 100mm H (4"W x 8"D x 4"H)
22" Hg at Vacuum Pump (at sea level)
None Required (click HERE for explanation)

Metcal SmartHeat® Technology: the OK International Difference

In Military Depot environments, a single component can cost thousands of dollars, a circuit card 10 times that, and older electronic modules may be priceless because they are no longer manufactured! Metcal prevents inadvertent damage due to improper repair/rework techniques, improves product quality, increases productivity and reduces repair costs with its patented SmartHeat technology. As SmartHeat maintains

a constant tip temperature, automatically delivering the exact amount of power required for the task, consistent results are guaranteed and component/PCB damage is virtually eliminated. Unlike conventional soldering/desoldering irons, SmartHeat does not require calibration & virtually eliminates the risk of thermal overshoot/undershoot.

SmartHeat® Delivers Direct Power
First & foremost, the success of a conduction soldering iron depends upon the availability and controlled flow of thermal energy into the connection during the two critical phases - flux activation and intermetallic bond formation. Conventional ceramic or wire-wound heaters attempt to control this process by managing indirect parameters, such as idle tip temperature. In contrast, SmartHeat administers heat directly from the heater to the joint. Metcal tip cartridges detect the thermal load and instantly adjust the power in order to deliver the right amount of heat precisely where it is needed. If the soldering iron tip cools while transferring heat to a joint, SmartHeat immediately responds by safely increasing the power to maintain a constant tip temperature. As a result, electronic workers are relieved of regulating the tip temperature, thus eliminating the risk of thermal damage to the component or to the PCB.

Trouble-Free Tip Replacement
The heat-resistant pad supplied with the unit allows you to easily insert and remove the soldering iron tip cartridge or desoldering tip, within 3 seconds! The swiftness and simplicity of this process ensures there is no loss of productivity, no need for additional tools and no reason for two soldering systems to be heating at the same time.

No Calibration Required!
To meet the demands of temperature stability, conventional ceramic, wire-wound and tip-cartridge heater systems depend on the sensor, heater and operator set point controls. Each of these elements is subject to drift and instability requiring frequent calibration to ensure compliance. By contrast, the repeatability of Metcal SmartHeat Technology is inherently determined by the molecular properties of the heater material and does not shift over time, ensuring long term stability without the need for calibration. As the heater’s alloy dictates the temperature, calibration is not required. Indeed, there are no dials, buttons, digital displays or calibration tools, typical of other systems, with which you can adjust SmartHeat’s temperature. This avoids all risk of unauthorized operator intervention. A letter to confirm SmartHeat’s self-calibration capacity is available by clicking here.

SmartHeat soldering systems comprise three basic elements: a high frequency power supply, a tip cartridge and a hand-piece. The cartridge contains the solder tip, a heater and the wire coil. the temperature of the heater (a copper bar coated with a magnetized iron/nickel alloy) reaches a certain level (its Curie Point), it stops absorbing energy and the temperature becomes constant. Energy from the power supply feeds a steady current to the coil. This creates an electrical field from which the heater absorbs energy, turns it into heat and transfers it to the iron/nickel alloy. When soldering has drawn heat from the heater to the extent that the tip begins to cool, the alloy reacts by taking on more energy in order to reheat the tip. In this way, SmartHeat self-regulates the tip temperature to within ±1.1ºC of a set point regardless of thermal load & without any need for adjustment.



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